McLaren

Phase 1: Digital Modelling for Model Production (approx. 9 Months)

Master the digital pipeline focused entirely on translating 2D design concepts into buildable, 3D studio assets and physical buck structures.

·    Milling & Prototyping Prep Data: Clean, join, and prepare CAD data specifically for CNC clay milling, rapid prototyping, and 3D printing. Learn how to construct parting lines and internal structural offsets.

·    Armature & Structural Framework Layout: Assist Studio Engineers in building digital armatures, chassis packages, and internal buck frameworks that support physical clay and hard models.

·    Sub-D & Poly-Modelling for Rapid Iteration: Utilize polygonal modeling workflows for rapid concept ideation, styling buck preparation, and the generation of components like wheels and grilles intended for immediate physical prototyping.

·    Virtual Prototyping & Scale Verification: Prep digital data for real-time visualization reviews. Assist in setting up immersive VR/AR design evaluations to check proportions and scale before releasing data to the physical workshop.

Phase 2: Manual & Physical Processes (approx. 9 Months)

Develop the critical tactile feedback loop that can only be achieved by working with physical forms under studio lighting.

·    Clay Modelling & Sculpting: Work alongside master clay modelers to rough-in, balance, and fine-tune 1:1 and scale clay models. Gain expertise using specialized clay tools, slicers, and sweeps to bring lines to life.

·    Milling Machine Operation: Support the setup and execution of CNC clay milling machines, translating digital CAD files back into raw physical shapes.

·    Model Finishing & Hard-Modelling: Learn the artistry of surface finishing. Experience manual sanding, priming, and applying DINOC/wrap films to make clay models look like painted, road-ready vehicles.

·    Rapid Prototyping Integration: Post-process and fit SLA/FDM 3D-printed components (e.g., grilles, light signatures, mirrors) onto the physical studio models.

Phase 3: Model Production PM & Supplier Coordination (approx. 6 Months)

Step behind the scenes to learn how complex studio projects are planned, budgeted, and delivered through cross-functional teamwork and external partnerships.

·    Model Build Project Management: Assist Studio PMs in mapping out the end-to-end timeline for 1:1 concept car builds and clay model milestones. Monitor progress against gateway reviews and executive presentation deadlines.

·    Supplier Outsource Coordination: Coordinate with external specialized suppliers (e.g., rapid prototyping houses, carbon fiber specialists, paint shops, and armature builders). Draft technical statements of work (SOW) and track supplier deliverables.

·    Logistics & Procurement Support: Oversee the shipping, handling, and secure transport of confidential buck structures, prototypes, and digital assets between external vendors and the secure design studio.

·    Resource & Budget Tracking: Gain exposure to studio resource allocation, tracking material costs, and vendor lead times to ensure physical models are delivered on budget and schedule.