General information

Job Title
Design Engineer – Electric Drive Systems and HV Cabling
Ref #
19952
Date
Wednesday, June 29, 2022
Country
United Kingdom
Location
Woking
Business area
Product Development
Department
Powertrain Hybrid
Position level
H - Qualified
Working time
Full Time
Contract type
Permanent
Working pattern
9am - 6pm Monday to Friday

Description & Requirements

Background

No restraints. No limitations. We don’t simply push boundaries. We completely rethink them. McLaren Automotive exists to create breath-taking performance road cars.

With innovation at the core of all we do, every challenge starts with the same question. How can we do it better? This restless spirit runs right through McLaren Automotive. And the search for perfection is evident in everything we do.

Purpose of Role

Responsible for packaging, detailed design & release of EDT components (Inverter, DCDC convertor, Charger, HV Harnesses, bracketry and associated cooling systems) on all vehicle projects, from concept to production ensuring the design supports system technical specifications.

Key Responsibilities:

  • Programme specific EDT conceptual and detail design including routing, package studies, supporting design releases and 2D drafting.
  • Supporting vehicle integration design reviews and supporting EDT design reviews.
  • Ownership of design and delivery of High Voltage cable systems
Principal Accountabilities
  • Work alongside Energy Storage Systems (ESS) and EDT project engineers to package EDT components on new powertrain architecture and installations, progressing concepts through to executing detailed designs for prototype and production release and manufacture.
  • Create CAD models and assemblies utilising best practice surfacing, solid modelling and harness routing techniques.
  • Understand and support the package constraints for the EDT system.  Working with EDT suppliers, Concept teams & Digital Mock-Up team (DMU) to ensure programme specific technical and package targets are met and to deliver detailed designs on time to predetermined quality, cost and weight targets, within DFM requirements.
  • Support links with external organisations such as universities, research organisations, etc. on collaborative research projects that will help McLaren deliver innovation in EDT technologies where appropriate.
  • Work with the other designers and the EDT supplier to achieve efficient, innovative and lightweight designs.
  • Ensure design solutions deliver systems that meet attribute targets in NVH, thermal, durability, visibility & performance related attributes (power, emissions, and response).
  • Ensure the EDT components interface seamlessly to the wider car including structural interfaces, Wiring Body Harness, Cooling components & body panels.
  • Preparation and presentation of material to support external and internal project status reviews.
  • Provide support on EDT technical risk management to ensure project delivery, optimised vehicle performance and delivery of hybrid system attributes.
  • Guarantee EDT delivery to the specific vehicle programme requirements including:

o   Support Hybrid System FMEA, System and EDT components DVP.

o   Support EDT planning, timing & delivery including design, release, ECR/ER in line with engineering timing release Strategy (ETRS) requirements, development and validation plans.

o   Support Robust concerns resolution.            

o   Vehicle build & development support.



Knowledge, Skills and Experience

  • A good level of technical knowledge & experience of EDT design, test & production delivery.
  • Excellent EDT mechanical design, packaging & release preferred.
  • Good CATIA V5 2D/3D skills with GD&T application experience.
  • Understanding of Inverters, eMotors, Chargers, DCDC convertors, Functional Safety and High Voltage harnessing.
  • Design / implementation high or low voltage electrical distribution systems within the EDT System
  • Support execution of EDT DVPs, FMEA and DFM plans.
  • PC literate and at ease with MS Office products.                                                          
  • Experienced in OEM or tier one component delivery.

Qualifications and Training

  • Mechanical, Electrical/Electronic or Automotive Engineering Degree.
Personal Attributes
  • Technical knowledge in Hybrid Electrical System engineering.
  • Good team skills, willingness to work cross-functionally with excellent communication skills.
  • 1-2 years automotive design and development experience.
  • Good component design and development knowledge.
  • Support component release management and problem solving.
  • An ability to deliver under pressure with an appetite for measured success.
  • A passion for high performance EDT engineering.
  • Collaborative working with ESS Energy Storage Systems), EDC (Electric Drive Controls) teams to deliver world class Hybrid Systems.
  • A positive, proactive attitude with a high level of self-motivation to deliver excellence.
  • Ambitious and self-reliant, intrinsically self-motivated.
  • Well organised and delivery focused – with demonstrable track record of on-time delivery.
  • Capable of representing a world class automotive brand.